What Is DBB Valve? Double Block and Bleed
How DBB Works
A DBB arrangement creates two independent seals on either side of a cavity. The bleed valve, connected to this cavity, is opened after both block seals are closed. If no pressure builds up at the bleed, both seals are holding and the downstream section is safely isolated. If pressure appears at the bleed, one of the seals is leaking and isolation is not achieved.
This is fundamentally different from a single block valve, which provides only one sealing barrier with no way to verify its integrity without depressurizing the entire system.
DBB Configurations
| Configuration | Description | Sealing |
|---|---|---|
| Single valve DBB | One trunnion ball valve with two independent seats and a body cavity bleed | Both seats seal against the ball; cavity is bled through body bleed port |
| Two-valve + bleed | Two separate block valves in series with a bleed valve between them | Each valve provides one seal; bleed valve on the pipe between them |
| DIB-1 (single isolation) | Single sealing barrier per API 6D; relies on one seat sealing in one direction | Not true DBB; adequate only for low-risk isolation |
| DIB-2 (double isolation) | Two sealing barriers per API 6D; both seats independently tested | True DBB; required for positive isolation |
API 6D Classification
API 6D defines isolation capability categories for pipeline valves:
| Category | Definition | Seats Required | Bleed Required | Application |
|---|---|---|---|---|
| Category A | Single isolation (one sealing direction) | One seat seals | Not mandatory | Routine block valve |
| Category B | Single isolation + bleed | One seat seals + cavity bleed | Yes | Basic isolation with verification |
| Category C | Double isolation | Both seats seal independently | Not mandatory | Positive isolation |
| Category D (DIB-2) | Double isolation + bleed | Both seats seal independently + cavity bleed | Yes | Positive isolation with verification |
Category D (DIB-2) is the only configuration that provides true double block and bleed per the strictest interpretation. It requires a trunnion mounted ball valve with independently sealing upstream and downstream seats and a body cavity bleed connection.
When DBB Is Required
- Pipeline maintenance requiring personnel to enter or work on an isolated section
- Hot work (welding, grinding) on live piping systems
- Equipment tie-ins to operating pipelines
- Instrument calibration requiring verified zero-pressure conditions
- Chemical injection point isolation
- Any situation where single-valve isolation poses an unacceptable safety risk
DBB vs Single Block Isolation
| Feature | Single Block Valve | Double Block and Bleed |
|---|---|---|
| Sealing barriers | One | Two (independent) |
| Leak verification | Not possible without depressurization | Bleed valve confirms seal integrity |
| Safety level | Standard | High (required for hot work, confined space) |
| Valve type | Any isolation valve | Trunnion ball (single-body DBB) or two valves + bleed |
| Cost | Lower | Higher |
For pipeline valve standards, see the API 6D overview. For valve types and selection, see the complete valve guide.
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