Inconel Pipe: Properties and Applications
Inconel is a family of nickel-chromium superalloys developed by Special Metals Corporation (now part of Precision Castparts). Inconel pipes are specified where extreme temperatures, aggressive corrosion, or both exceed the capabilities of stainless steel and duplex alloys.
The three most common Inconel pipe grades are Alloy 600, Alloy 625, and Alloy 718. Each targets different service conditions.
Key Inconel Grades
| Property | Alloy 600 | Alloy 625 | Alloy 718 |
|---|---|---|---|
| UNS | N06600 | N06625 | N07718 |
| Ni (%) | 72 min | 58 min | 50-55 |
| Cr (%) | 14-17 | 20-23 | 17-21 |
| Mo (%) | - | 8-10 | 2.8-3.3 |
| Nb (%) | - | 3.15-4.15 | 4.75-5.50 |
| Fe (%) | 6-10 | 5 max | Balance |
| Yield (min, annealed) | 240 MPa | 414 MPa | 1034 MPa (aged) |
| Tensile (min, annealed) | 550 MPa | 827 MPa | 1241 MPa (aged) |
| Max. service temp | ~1090°C | ~980°C | ~705°C (aged) |
| ASTM pipe spec (seamless) | B167 | B444 | B637 (bar/forging) |
| ASTM pipe spec (welded) | B516 | B705 | - |
| Primary resistance | Oxidation, carburization | Pitting, crevice, acids | High-strength at temp |
Alloy 600
Inconel 600 provides excellent resistance to oxidation and high-temperature corrosion. It maintains its structure at temperatures up to 1090°C. Primary applications:
- Furnace components and heat-treating equipment
- Chemical processing (caustic alkali environments)
- Nuclear engineering (steam generator tubing)
- Aerospace gas turbine components
Alloy 625
Inconel 625 is the most widely used nickel alloy pipe in oil and gas. The combination of nickel, chromium, molybdenum, and niobium provides outstanding resistance to:
- Seawater and marine environments
- Pitting and crevice corrosion (PREN > 50)
- Acid environments (HCl, H2SO4, HF)
- High-temperature oxidation (up to 980°C)
Applications include subsea flowlines, offshore wellhead equipment, flue-gas desulfurization systems, and chemical reactor piping.
Alloy 718
Inconel 718 is a precipitation-hardened alloy with exceptionally high strength at elevated temperatures. It is primarily used for components rather than piping: downhole tools, wellhead components, BOP parts, and aerospace turbine discs. Its high cost and specialized heat treatment (solution + aging) limit pipe applications.
Cost Considerations
Inconel pipe costs 5-15x more than equivalent carbon steel pipe and 2-5x more than stainless steel. Lead times for seamless Inconel pipe range from 12-26 weeks. Procurement should be initiated early in the project procurement cycle.
| Material | Relative Cost (per kg, approximate) |
|---|---|
| Carbon steel (A106 Gr. B) | 1x |
| 316L stainless | 3-4x |
| Duplex 2205 | 4-6x |
| Inconel 625 | 10-15x |
| Inconel 718 | 15-20x |
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