What Is a Swage Nipple?
A swage nipple is a short fitting used to connect two different pipe sizes. It functions like a reducer but is typically forged rather than formed, and it accommodates different end connections on each side: plain end (PE), butt weld (BW), threaded (T), or socket weld (SW). Swage nipples are manufactured per MSS SP-95 and available in concentric and eccentric configurations.
| Property | Detail |
|---|---|
| Standard | MSS SP-95 |
| Types | Concentric, eccentric |
| Size range | NPS 1/2 x 1/4 to NPS 4 x 2 (typical) |
| End connections | PE x PE, BW x PE, T x T, SW x SW, BW x T, BW x SW |
| Materials | ASTM A105 (CS), A182 F11/F22 (alloy), A182 F304/F316 (SS) |
| Pressure class | 3000# and 6000# (forged), SCH 40/80/160 (BW end) |
Concentric vs Eccentric
| Feature | Concentric | Eccentric |
|---|---|---|
| Centerline | Same on both ends | Offset (flat side top or bottom) |
| Flow | Centered, symmetric | Asymmetric, one flat side |
| Air pocket risk | Can trap air at high points | Flat-on-top prevents air pockets |
| Drainage | Can trap liquid at low points | Flat-on-bottom allows full drainage |
| Pump suction | Not recommended | Preferred (flat on top) |
| Pipe support | Standard | Maintains bottom-of-pipe elevation |
The selection rule mirrors that of concentric vs eccentric pipe reducers: eccentric flat-on-top for pump suction lines to prevent cavitation; eccentric flat-on-bottom for overhead lines to prevent liquid trapping.
End Connection Combinations
The flexibility of end types is the primary advantage of swage nipples over standard reducers:
| Designation | Large End | Small End | Typical Use |
|---|---|---|---|
| BW x BW | Butt weld | Butt weld | Standard piping transition |
| BW x PE | Butt weld | Plain end | Connects BW pipe to slip-on flange |
| T x T | Threaded | Threaded | Small-bore threaded piping transition |
| SW x SW | Socket weld | Socket weld | Small-bore socket weld transition |
| BW x T | Butt weld | Threaded | Transition from large BW to small threaded |
| BW x SW | Butt weld | Socket weld | Transition from large BW to small SW |
Applications
Swage nipples are commonly used in:
- Instrument connections: Transitioning from process pipe (NPS 2 or larger) to instrument taps (NPS 1/2 or 3/4)
- Vent and drain connections: Reducing from process pipe to small-bore vent or drain valves
- Sample points: Connecting process headers to sampling systems
- Branch connections: Paired with weldolets or threadolets for branch-to-instrument transitions
Swage Nipple vs Reducer
| Factor | Swage Nipple | Reducer (ASME B16.9) |
|---|---|---|
| Manufacturing | Forged | Formed from pipe/plate |
| End types | Mixed (BW, SW, T, PE) | BW only |
| Size range | NPS 1/4 to NPS 4 | NPS 1/2 to NPS 48 |
| Body length | Short (per MSS SP-95) | Longer (per ASME B16.9) |
| Best for | Small-bore transitions | Large-bore transitions |
For transitions above NPS 4, standard ASME B16.9 reducers are the default choice. Swage nipples fill the gap in small-bore piping where mixed end connections are needed.
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