What Is a Stub End? Lap Joint Connection
Stub ends are covered by ASME B16.9 (Type A, standard wall) and MSS SP-43 (Type B, lighter wall for stainless steel). The lip OD matches the flange bore, and the hub length provides the weld connection to the pipe.
Types of Stub Ends
| Type | Standard | Hub Length | Wall Thickness | Application |
|---|---|---|---|---|
| Type A | ASME B16.9 | Standard (longer) | Matches pipe schedule | Carbon/alloy steel, high-pressure |
| Type B | MSS SP-43 | Shorter | Schedule 5S or 10S | Stainless steel, low-pressure |
| Type C | MSS SP-43 | Shortest | Light wall | Utility services |
How Stub Ends Work
The stub end is butt welded to the pipe. The lap joint flange slips over the hub before welding and rests against the lip face. Bolts pass through the flange and compress a gasket between the stub end lip face and the mating flange face.
Key advantage: the lap joint flange can rotate freely around the stub end hub. This makes bolt-hole alignment trivial, which is valuable on large-diameter piping where rotating the entire pipe spool is impractical.
Cost Savings on Exotic Materials
The primary economic benefit appears in systems using expensive alloys. For a duplex stainless steel or nickel alloy piping system, only the stub end (which contacts the fluid) needs to be the exotic material. The lap joint flange can be carbon steel ASTM A105, which costs a fraction of the alloy equivalent.
| Component | Material (Exotic System) | Approximate Relative Cost |
|---|---|---|
| Weld neck flange | Alloy (e.g., Inconel 625) | 100% |
| Lap joint flange | Carbon steel A105 | 15-25% |
| Stub end | Alloy (e.g., B366 WPNIC2) | 20-30% |
| Stub end + LJ flange | Combined | 35-55% |
For a 10-inch Class 300 connection in Inconel 625, switching from weld neck flanges to stub ends with carbon steel lap joints can save 45-65% on each flanged joint.
Dimensions
Stub end dimensions include the OD (matching pipe), hub length, lip OD (matching flange bore), and lip thickness. For a complete dimensional reference, see the stub ends guide and ASME B16.9 size charts.
Stub ends are not suitable for high-pressure services where flange rigidity and gasket compression are critical. Above Class 600, weld neck flanges are typically preferred over lap joint assemblies.
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