Weldolet vs Sockolet vs Threadolet
Weldolets, sockolets, and threadolets are the three most common branch connection fittings (o-lets) per MSS SP-97. All three create a 90-degree branch from a header pipe. The difference lies in how the branch pipe connects to the fitting outlet: butt weld, socket weld, or threaded.
Comparison at a Glance
| Feature | Weldolet | Sockolet | Threadolet |
|---|---|---|---|
| Branch end | Butt weld bevel | Socket (recess) | NPT or BSP threads |
| Branch pipe connection | Full-penetration butt weld | Fillet weld | Threaded (no welding) |
| Branch size range | NPS 1/2 to NPS 24 | NPS 1/8 to NPS 4 | NPS 1/8 to NPS 4 |
| Pressure classes | Matches pipe schedule | 3000, 6000 | 2000, 3000, 6000 |
| Typical application | Large branch lines | Small-bore process connections | Instrument taps, drains, vents |
| NDE on branch weld | RT or UT possible | PT or MT on fillet weld | None (no weld) |
| Leak integrity | Highest | High | Moderate |
| Disassembly | Requires cutting | Requires cutting | Unscrew |
When to Use Each
Weldolet: Use for branch sizes NPS 2 and above, or wherever the piping specification requires butt weld connections. The full-penetration weld allows radiographic inspection and provides the highest joint integrity. Weldolets are standard on process piping headers in oil and gas plants.
Sockolet: Use for small-bore branch connections (NPS 2 and below) where a welded, leak-proof joint is needed. The socket design simplifies alignment during fabrication. Sockolets in Class 3000 match SCH 80 pipe; Class 6000 matches SCH 160. Common for instrument connections, chemical injection points, and small-bore drain and vent lines.
Threadolet: Use for instrument connections, sampling points, and temporary installations where disassembly without cutting is required. Most piping specifications limit threadolets to NPS 1 or NPS 1.5 maximum and restrict them from hydrocarbon service above certain pressures.
Size Selection
The o-let size is specified as “header size x branch size.” For example, a 12 x 2 weldolet fits a 12-inch header pipe and provides a 2-inch butt weld branch outlet. The header side is always contoured to match the header pipe OD.
| Header NPS | Typical Weldolet Branch | Typical Sockolet Branch | Typical Threadolet Branch |
|---|---|---|---|
| 4 | 1 to 2 | 1/2 to 2 | 1/4 to 1.5 |
| 8 | 1 to 4 | 1/2 to 2 | 1/4 to 1.5 |
| 12 | 1 to 6 | 1/2 to 2 | 1/4 to 1.5 |
| 16 | 2 to 8 | 1/2 to 2 | 1/4 to 1.5 |
| 24 | 2 to 14 | 1/2 to 2 | 1/4 to 1.5 |
For complete dimensional tables, see the o-let sizes chart.
Materials
All three types share the same forged material specifications: ASTM A105 (carbon steel), A182 (stainless and alloy steel), and A350 LF2/LF3 (low-temperature carbon steel). The material must match the header pipe grade per project piping material specifications.
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