A234 WPB vs WPC
ASTM A234 WPB and WPC are both carbon steel grades for buttweld pipe fittings used in moderate and high-temperature service. WPB is the industry standard. WPC offers higher strength but is less commonly stocked. The choice between them depends on the matching pipe grade and the required mechanical properties.
When to Use Each Grade
WPB fittings pair with ASTM A106 Grade B pipe. WPC fittings pair with ASTM A106 Grade C pipe. The pipe grade drives the fitting grade. Mixing grades (e.g., WPC fittings on Grade B pipe) is generally unnecessary and complicates procurement.
Mechanical Properties
| Property | A234 WPB | A234 WPC |
|---|---|---|
| Min yield strength | 240 MPa (35 ksi) | 275 MPa (40 ksi) |
| Min tensile strength | 415 MPa (60 ksi) | 485 MPa (70 ksi) |
| Min elongation (2”) | 22% | 19% |
| Hardness (max) | 197 HBW | 197 HBW |
WPC is approximately 15% stronger in yield and 17% stronger in tensile than WPB. However, this extra strength comes with slightly lower ductility (19% vs 22% minimum elongation).
Chemical Composition
| Element | WPB (max %) | WPC (max %) |
|---|---|---|
| Carbon | 0.30 | 0.35 |
| Manganese | 0.29-1.06 | 0.29-1.06 |
| Phosphorus | 0.035 | 0.035 |
| Sulfur | 0.035 | 0.035 |
| Silicon | 0.10 min | 0.10 min |
| Chromium | 0.40 | 0.40 |
| Molybdenum | 0.15 | 0.15 |
| Nickel | 0.40 | 0.40 |
The primary difference is carbon content: WPC allows up to 0.35% vs 0.30% for WPB. Higher carbon increases strength but can reduce weldability and increase susceptibility to hydrogen-induced cracking in sour environments.
Weldability
WPB has a lower carbon equivalent (CE), making it easier to weld without preheat in most ambient conditions. WPC may require preheat above 100°C (212°F) for wall thicknesses above 25 mm, depending on the welding procedure and ambient temperature. For sour service per NACE MR0175, WPB is preferred because its lower carbon content reduces hardness in the heat-affected zone.
Availability and Cost
WPB dominates global inventory. Most pipe fitting stockists carry WPB in standard sizes (NPS 1/2 to NPS 24) across common schedules. WPC is typically manufactured to order, leading to longer lead times and higher unit costs.
| Factor | WPB | WPC |
|---|---|---|
| Stock availability | Widely stocked worldwide | Mostly made to order |
| Lead time | Short (ex-stock or 4-8 weeks) | Longer (8-16 weeks) |
| Relative cost | Base | 5-15% premium |
| Project usage | ~85%+ of carbon steel fittings | <15% of carbon steel fittings |
Selection Summary
Use WPB unless the piping specification explicitly calls for A106 Grade C pipe (and therefore WPC fittings). WPB meets the vast majority of carbon steel service requirements in oil and gas, provides better weldability, and is available off the shelf.
For alloy steel grades (WP5, WP11, WP22, WP91) within the same ASTM A234 standard, see the BW fittings materials guide.
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