What Is a Lock Washer?
A lock washer is a fastener component placed under the nut or bolt head to resist loosening caused by vibration, thermal cycling, or dynamic loads. Lock washers work by creating either a spring force, a mechanical interference, or a wedge-locking action between the nut bearing surface and the joint surface. They are widely used in structural steel, pipe supports, equipment bolting, and mechanical assemblies.
Types of Lock Washers
| Type | Standard | Mechanism | Effectiveness |
|---|---|---|---|
| Split (helical spring) | ASME B18.21.1 | Spring tension + edge bite into surfaces | Low to moderate |
| Toothed (internal) | ASME B18.21.1 | Serrated teeth grip bearing surface | Moderate |
| Toothed (external) | ASME B18.21.1 | External serrations grip joint surface | Moderate |
| Belleville (disc spring) | DIN 6796 | Conical spring maintains preload | High |
| Nord-Lock (wedge-locking) | ASME B18.21.2 | Cam-action wedge pairs resist rotation | Very high |
| Tab washer | BS 7084 | Bent tabs lock against nut flat and joint | High (positive lock) |
When Lock Washers Are Used
Lock washers are common in the following piping and structural applications:
- Pipe support clamps: U-bolts and clamp bolts on pipe racks subject to vibration
- Equipment mounting: Pump, compressor, and motor anchor bolts exposed to dynamic loads
- Structural connections: Bolted steel connections on platforms, ladders, and handrails
- Instrumentation: Mounting bolts for field instruments and junction boxes
Lock Washers vs. Flanged Piping Joints
Lock washers are generally not used on ASME B16.5 flanged piping joints. Flange bolting relies on controlled preload via torque or hydraulic tensioning to maintain gasket seal, not on anti-rotation devices. Adding a lock washer to a flanged joint changes the effective bolt length and alters the load-deflection behavior, which can compromise gasket compression.
| Application | Lock Washer Required? | Reason |
|---|---|---|
| ASME B16.5 flanged joints | No | Controlled torque maintains preload |
| Pipe support U-bolts | Yes (recommended) | Vibration loosening risk |
| Equipment anchor bolts | Yes (recommended) | Dynamic loads |
| Structural bolted connections | Per design code | AISC specifies hardened washers |
| Electrical grounding bolts | Yes | Maintain continuity |
Key Specifications
| Standard | Coverage |
|---|---|
| ASME B18.21.1 | Lock washers (spring, toothed) |
| ASME B18.21.2 | Wedge-locking washers |
| DIN 6796 | Conical spring (Belleville) washers |
| DIN 127 | Split lock washers (metric) |
| DIN 25201 | Junker vibration test for locking devices |
Belleville washers also serve a secondary role: compensating for bolt relaxation by maintaining a spring force that keeps the bolt stretched even as embedment and creep reduce the clamped length.
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