What Is ASME B16.21?
ASME B16.21 works in tandem with ASME B16.20 (metallic gaskets). Together, the two standards cover every gasket type used on ASME flanges. While B16.20 governs metallic and semi-metallic gaskets (SWG, RTJ, Kammprofile), B16.21 addresses flat gaskets made entirely from non-metallic materials.
Scope and Coverage
| Attribute | Detail |
|---|---|
| Full title | Nonmetallic Flat Gaskets for Pipe Flanges |
| Gasket types | Full-face and ring-type flat gaskets |
| Materials | Standard does not mandate specific materials; common choices include PTFE, flexible graphite, compressed fiber, rubber |
| Flange size range | NPS 1/2 through NPS 24 (ASME B16.5) |
| Pressure classes | 150, 300, 600, 900, 1500, 2500 |
| Flange faces | Raised face (RF), flat face (FF) |
| Companion standard | ASME B16.20 (metallic gaskets) |
Gasket Dimensions per ASME B16.21
The standard tabulates ID, OD, and bolt hole locations for two gasket configurations:
| Configuration | Where Used | OD Limit | Bolt Holes |
|---|---|---|---|
| Ring gasket | RF flanges | Extends to inner edge of bolt holes | No holes in gasket |
| Full-face gasket | FF flanges | Extends to flange OD | Holes match flange bolt pattern |
For ring gaskets on RF flanges, the gasket OD is sized to sit within the bolt circle so that the bolts pass outside the gasket. For full-face gaskets on FF flanges, the gasket has punched holes aligned with the flange bolt holes and covers the entire face.
Standard Thicknesses
ASME B16.21 recognizes three nominal gasket thicknesses:
| Nominal Thickness | Metric Equivalent | Typical Use |
|---|---|---|
| 1/16 inch | 1.5 mm | Standard; preferred for most applications |
| 1/8 inch | 3.0 mm | Rough or warped flange faces |
| 1/4 inch | 6.0 mm | Heavily damaged or misaligned flanges (not recommended for new construction) |
Thinner gaskets are always preferred. A thinner gasket has less material to creep, less volume to blow out, and generates higher seating stress for the same bolt load. Specifying 1/4” gaskets as standard practice is a common but avoidable mistake.
What ASME B16.21 Does Not Cover
The standard defines dimensions only. It does not:
- Specify gasket material or quality
- Define pressure-temperature ratings for gaskets (these come from the material manufacturer)
- Cover semi-metallic gaskets (spiral wound gaskets fall under B16.20)
- Cover RTJ gaskets (also B16.20)
- Provide installation torque values (refer to ASME PCC-1)
Material selection is governed by the process design conditions (fluid, pressure, temperature) and the project’s piping material specification.
Relationship to Other Standards
| Standard | Role |
|---|---|
| ASME B16.5 | Defines flange dimensions that B16.21 gaskets fit |
| ASME B16.20 | Companion standard for metallic/semi-metallic gaskets |
| ASME B31.3 | Process piping code referencing B16.21 |
| ASME PCC-1 | Bolt assembly guidelines including gasket seating stress |
| EN 1514-1 | European equivalent for non-metallic gaskets on EN 1092-1 flanges |
Properly dimensioned soft gaskets paired with correctly torqued stud bolts and hex nuts ensure a leak-free joint in low-to-moderate pressure service.
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