What Is RTJ Flange?
How RTJ Sealing Works
The RTJ groove is machined to a precise profile (R, RX, or BX per ASME B16.20). A softer metal ring sits in the groove. When stud bolts are tightened, the ring deforms plastically into the groove, filling microscopic imperfections and creating a pressure-energized seal. The ring material must always be softer than the flange groove material.
| Property | Detail |
|---|---|
| Standard | ASME B16.5, B16.20 (ring gasket) |
| Groove types | R (octagonal/oval), RX (pressure-energized), BX (pressure-energized, higher pressure) |
| Ring materials | Soft iron, 304 SS, 316 SS, Inconel 625, Monel |
| Typical pressure classes | 600, 900, 1500, 2500 |
| Flange types | WN, blind (RTJ facing available on both) |
| Ring number | Standardized per ASME B16.20 (e.g., R-24 for NPS 2 Class 600) |
| Reusability | Ring is single-use; replaced at every joint opening |
Ring Types
| Ring Type | Profile | Pressure Range | Key Feature |
|---|---|---|---|
| R (oval) | Oval cross-section | Standard HP service | Line contact with groove |
| R (octagonal) | Octagonal cross-section | Standard HP service | Face contact (better seal) |
| RX | Modified octagonal | Higher pressure | Self-energizing under pressure |
| BX | Square cross-section with pressure passage | API 6A, wellhead | Highest pressure, vent hole |
R-type rings (oval and octagonal) are interchangeable in the same groove. Octagonal rings provide a superior seal because they make face contact rather than line contact. RX and BX rings are NOT interchangeable with R-type grooves—they require specific groove profiles.
RTJ vs RF Facing
| Feature | RTJ | RF (Raised Face) |
|---|---|---|
| Gasket | Solid metal ring | Spiral wound or sheet |
| Seal mechanism | Metal-to-metal deformation | Gasket compression |
| Typical class | 600-2500 | 150-600 |
| Bolt torque | Very high | Moderate |
| Cost | Higher (precision machining) | Lower |
| Temperature limit | >1000degF | Limited by gasket material |
| Flange face contact | Flanges do NOT touch (gap required) | Flanges contact gasket |
RTJ flanges are standard in subsea pipelines, wellhead equipment (API 6A), and high-pressure process piping in refineries and LNG plants.
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