What Is a Hub Flange?
A hub flange is any flange with an integral tapered hub that transitions from the flange body to the pipe wall thickness. The hub distributes bending stress gradually from the stiff flange ring into the more flexible pipe, reducing stress concentration at the weld joint. Weld neck flanges are the most common example—their long, tapered hub is the defining feature that makes them suitable for high-pressure, high-temperature, and cyclic-loading applications.
Hub Geometry per ASME B16.5
| Parameter | Description |
|---|---|
| Hub length | Distance from flange back face to weld end |
| Hub taper | Gradual reduction from flange ring thickness to pipe wall thickness |
| Bore | Matches pipe ID (schedule-specific) |
| Weld end | Butt-weld bevel per ASME B16.25 |
| Hub OD (at flange) | Larger than pipe OD; tapers down to pipe OD at weld end |
Hubbed vs Non-Hubbed Flanges
| Feature | Hubbed Flange (WN) | Non-Hubbed Flange (SO, Blind) |
|---|---|---|
| Stress distribution | Gradual transfer through hub taper | Abrupt transition; higher stress concentration |
| Fatigue resistance | Excellent (smooth stress path) | Lower (stress riser at weld) |
| Pressure rating | Full ASME B16.5 rating | Same, but with lower fatigue life |
| Temperature cycling | Superior performance | More prone to fatigue cracking |
| Weld type | Single butt weld | Fillet weld(s) (SO) or no weld (blind) |
| Radiographic inspection | Butt weld can be RT inspected | Fillet welds harder to inspect |
| Cost | Higher (forging + machining) | Lower |
Hub Height by NPS and Class
| NPS | Class 150 Hub (mm) | Class 300 Hub (mm) | Class 600 Hub (mm) | Class 900 Hub (mm) |
|---|---|---|---|---|
| 4 | 55.6 | 60.5 | 73.2 | 82.6 |
| 6 | 62.0 | 69.9 | 82.6 | 95.3 |
| 8 | 68.3 | 76.2 | 91.9 | 108.0 |
| 12 | 76.2 | 88.9 | 108.0 | 127.0 |
Approximate hub heights for weld neck flanges per ASME B16.5, A105 carbon steel.
Why the Hub Matters
The hub serves three engineering functions:
- Stress transition: Smoothly transfers bending and axial loads from the rigid flange body to the flexible pipe wall
- Reinforcement: Adds material at the flange-to-pipe junction where stresses are highest
- Alignment: Provides a long straight bore for accurate pipe-to-flange fit-up during welding
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