Flange Derating Factors
Flange derating factors quantify the reduction in allowable pressure as the service temperature increases above ambient. The derating factor is the ratio of the pressure rating at the elevated temperature to the pressure rating at ambient temperature. This factor is useful for quick assessments during preliminary piping design and for comparing the temperature sensitivity of different flange materials.
Flange Derating Factors Table
The derating factor is calculated as: DF = P(T) / P(ambient), where P(T) is the rated pressure at temperature T and P(ambient) is the rated pressure at -20 to 100°F.
| Temperature | A105 (Group 1.1) | F304 (Group 2.1) | F316 (Group 2.3) | F11 (Group 1.9) |
|---|---|---|---|---|
| Ambient | 1.000 | 1.000 | 1.000 | 1.000 |
| 200°F (93°C) | 0.912 | 0.861 | 0.861 | 1.000 |
| 300°F (149°C) | 0.885 | 0.819 | 0.833 | 0.980 |
| 400°F (204°C) | 0.858 | 0.708 | 0.736 | 0.960 |
| 500°F (260°C) | 0.811 | 0.646 | 0.701 | 0.940 |
| 600°F (316°C) | 0.743 | 0.597 | 0.667 | 0.913 |
| 700°F (371°C) | 0.723 | 0.556 | 0.632 | 0.893 |
| 800°F (427°C) | 0.554 | 0.507 | 0.597 | 0.867 |
| 900°F (482°C) | 0.365 | 0.465 | 0.549 | 0.773 |
| 1,000°F (538°C) | 0.230 | 0.431 | 0.479 | 0.600 |
Derating factors are class-independent. The same factor applies to Class 150, 300, 600, or any other class for a given material group.
Calculation Method
To determine the derated pressure at any temperature:
- Look up the ambient-temperature rating for the desired class and material group from ASME B16.5.
- Find the derating factor for the service temperature (from the table above or by calculating from the PT table).
- Multiply: Derated Pressure = Ambient Rating x Derating Factor.
Example: Class 600, A105, at 600°F:
- Ambient rating: 1,480 psig
- Derating factor at 600°F: 0.743
- Derated pressure: 1,480 x 0.743 = 1,100 psig (actual table value: 1,095 psig; the small difference is due to rounding)
Material Comparison at Key Temperatures
| Temperature | Best Material | Worst Material | Difference |
|---|---|---|---|
| 400°F | F11 (DF = 0.960) | F304 (DF = 0.708) | 36% |
| 600°F | F11 (DF = 0.913) | F304 (DF = 0.597) | 53% |
| 800°F | F11 (DF = 0.867) | A105 (DF = 0.554) | 57% |
| 1,000°F | F11 (DF = 0.600) | A105 (DF = 0.230) | 161% |
Alloy steel F11 consistently retains the highest proportion of its ambient rating across all elevated temperatures, making it the most temperature-resistant common flange material.
For complete PT rating tables and material group assignments, see the ASME flange rating guide.
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