ASME Flange Bolt Torque Chart (B16.5)
The following tables provide recommended bolt tightening torque values for ASME B16.5 flanges from Class 150 through Class 2500. All values are for ASTM A193 B7 stud bolts with ASTM A194 2H heavy hex nuts and PTFE-based gaskets, with properly lubricated threads. Torque values are expressed in both ft-lb and Nm for field reference.
Class 150 Flanges
Recommended bolt torque values for ASME B16.5 Class 150 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 1/2” | 4 | 30 | 41 |
| 3/4” | 1/2” | 4 | 40 | 54 |
| 1” | 1/2” | 4 | 50 | 68 |
| 1-1/4” | 1/2” | 4 | 60 | 81 |
| 1-1/2” | 1/2” | 4 | 60 | 81 |
| 2” | 5/8” | 4 | 120 | 163 |
| 2-1/2” | 5/8” | 4 | 120 | 163 |
| 3” | 5/8” | 4 | 120 | 163 |
| 3-1/2” | 5/8” | 8 | 120 | 163 |
| 4” | 5/8” | 8 | 120 | 163 |
| 5” | 3/4” | 8 | 200 | 271 |
| 6” | 3/4” | 8 | 200 | 271 |
| 8” | 3/4” | 8 | 200 | 271 |
| 10” | 7/8” | 12 | 320 | 434 |
| 12” | 7/8” | 12 | 320 | 434 |
| 14” | 1” | 12 | 340 | 461 |
| 16” | 1” | 16 | 340 | 461 |
| 18” | 1-1/8” | 16 | 340 | 461 |
| 20” | 1-1/8” | 20 | 340 | 461 |
| 24” | 1-1/4” | 20 | 340 | 461 |
Class 300 Flanges
Recommended bolt torque values for ASME B16.5 Class 300 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 1/2” | 4 | 60 | 81 |
| 3/4” | 5/8” | 4 | 80 | 108 |
| 1” | 5/8” | 4 | 100 | 136 |
| 1-1/4” | 5/8” | 4 | 110 | 149 |
| 1-1/2” | 3/4” | 4 | 150 | 203 |
| 2” | 5/8” | 8 | 110 | 149 |
| 2-1/2” | 3/4” | 8 | 140 | 190 |
| 3” | 3/4” | 8 | 200 | 271 |
| 3-1/2” | 3/4” | 8 | 200 | 271 |
| 4” | 3/4” | 8 | 200 | 271 |
| 5” | 3/4” | 8 | 200 | 271 |
| 6” | 3/4” | 12 | 200 | 271 |
| 8” | 7/8” | 12 | 320 | 434 |
| 10” | 1” | 16 | 420 | 569 |
| 12” | 1-1/8” | 16 | 490 | 664 |
| 14” | 1-1/8” | 20 | 490 | 664 |
| 16” | 1-1/4” | 20 | 530 | 719 |
| 18” | 1-1/4” | 24 | 530 | 719 |
| 20” | 1-1/4” | 24 | 530 | 719 |
| 24” | 1-1/2” | 24 | 560 | 759 |
Class 600 Flanges
Recommended bolt torque values for ASME B16.5 Class 600 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 1/2” | 4 | 100 | 136 |
| 3/4” | 5/8” | 4 | 130 | 176 |
| 1” | 5/8” | 4 | 150 | 203 |
| 1-1/4” | 5/8” | 4 | 160 | 217 |
| 1-1/2” | 3/4” | 4 | 200 | 271 |
| 2” | 5/8” | 8 | 160 | 217 |
| 2-1/2” | 3/4” | 8 | 200 | 271 |
| 3” | 3/4” | 8 | 250 | 339 |
| 3-1/2” | 7/8” | 8 | 320 | 434 |
| 4” | 7/8” | 8 | 350 | 475 |
| 5” | 1” | 8 | 450 | 610 |
| 6” | 1” | 12 | 450 | 610 |
| 8” | 1-1/8” | 12 | 530 | 719 |
| 10” | 1-1/4” | 16 | 680 | 922 |
| 12” | 1-1/4” | 20 | 700 | 949 |
| 14” | 1-3/8” | 20 | 800 | 1085 |
| 16” | 1-1/2” | 20 | 900 | 1220 |
| 18” | 1-5/8” | 20 | 950 | 1288 |
| 20” | 1-5/8” | 24 | 1000 | 1356 |
| 24” | 1-7/8” | 24 | 1060 | 1437 |
Class 900 Flanges
Recommended bolt torque values for ASME B16.5 Class 900 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 3/4” | 4 | 200 | 271 |
| 3/4” | 3/4” | 4 | 220 | 298 |
| 1” | 7/8” | 4 | 280 | 380 |
| 1-1/4” | 7/8” | 4 | 300 | 407 |
| 1-1/2” | 1” | 4 | 350 | 475 |
| 2” | 7/8” | 8 | 320 | 434 |
| 2-1/2” | 1” | 8 | 400 | 542 |
| 3” | 7/8” | 8 | 350 | 475 |
| 4” | 1-1/8” | 8 | 500 | 678 |
| 5” | 1-1/4” | 8 | 600 | 813 |
| 6” | 1-1/8” | 12 | 530 | 719 |
| 8” | 1-3/8” | 12 | 750 | 1017 |
| 10” | 1-3/8” | 16 | 800 | 1085 |
| 12” | 1-3/8” | 20 | 850 | 1153 |
| 14” | 1-1/2” | 20 | 950 | 1288 |
| 16” | 1-5/8” | 20 | 1050 | 1424 |
| 18” | 1-7/8” | 20 | 1150 | 1559 |
| 20” | 2” | 20 | 1200 | 1627 |
| 24” | 2-1/2” | 20 | 1280 | 1736 |
Class 1500 Flanges
Recommended bolt torque values for ASME B16.5 Class 1500 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 3/4” | 4 | 300 | 407 |
| 3/4” | 3/4” | 4 | 330 | 447 |
| 1” | 7/8” | 4 | 400 | 542 |
| 1-1/4” | 7/8” | 4 | 420 | 569 |
| 1-1/2” | 1” | 4 | 500 | 678 |
| 2” | 7/8” | 8 | 450 | 610 |
| 2-1/2” | 1” | 8 | 550 | 746 |
| 3” | 1-1/8” | 8 | 650 | 881 |
| 4” | 1-1/4” | 8 | 750 | 1017 |
| 5” | 1-1/2” | 8 | 950 | 1288 |
| 6” | 1-3/8” | 12 | 850 | 1153 |
| 8” | 1-5/8” | 12 | 1100 | 1491 |
| 10” | 1-7/8” | 12 | 1350 | 1831 |
| 12” | 2” | 16 | 1500 | 2034 |
| 14” | 2-1/4” | 16 | 1650 | 2237 |
| 16” | 2-1/2” | 16 | 1800 | 2441 |
| 18” | 2-3/4” | 16 | 1950 | 2644 |
| 20” | 3” | 16 | 2050 | 2780 |
| 24” | 3-1/2” | 16 | 2190 | 2969 |
Class 2500 Flanges
Recommended bolt torque values for ASME B16.5 Class 2500 raised face flanges.
| NPS (Pipe Size) | Bolt Size | Number of Bolts | Torque (ft-lb) | Torque (Nm) |
|---|---|---|---|---|
| 1/2” | 3/4” | 4 | 500 | 678 |
| 3/4” | 3/4” | 4 | 550 | 746 |
| 1” | 7/8” | 4 | 650 | 881 |
| 1-1/4” | 1” | 4 | 750 | 1017 |
| 1-1/2” | 1-1/8” | 4 | 850 | 1153 |
| 2” | 1” | 8 | 750 | 1017 |
| 2-1/2” | 1-1/8” | 8 | 900 | 1220 |
| 3” | 1-1/4” | 8 | 1050 | 1424 |
| 4” | 1-1/2” | 8 | 1350 | 1831 |
| 5” | 1-3/4” | 8 | 1700 | 2305 |
| 6” | 2” | 8 | 2100 | 2847 |
| 8” | 2-1/4” | 12 | 2500 | 3390 |
| 10” | 2-3/4” | 12 | 2900 | 3932 |
| 12” | 3” | 12 | 3200 | 4339 |
Notes
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All torque values in these tables are for ASTM A193 Grade B7 stud bolts with ASTM A194 Grade 2H heavy hex nuts and PTFE-based (e.g., Garlock, Teadit) gaskets. Threads are assumed to be properly lubricated with anti-seize compound or machine oil.
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Torque requirements change significantly based on gasket type. Spiral wound gaskets (ASME B16.20) generally require higher torque than PTFE gaskets to achieve proper seating stress. Ring-type joint (RTJ) gaskets require different values altogether. Always refer to the gasket manufacturer’s recommended seating stress when available.
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These values are for general guidance only. Always follow site-specific procedures, project specifications, and the flange joint assembly instructions provided by the engineering team. Critical flanges in high-pressure or high-temperature service should be assembled per ASME PCC-1 guidelines using qualified personnel.
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Apply torque in a minimum of three passes using a cross-pattern (star) tightening sequence: first pass at approximately 30% of the final value, second pass at approximately 60%, and third pass at 100% of the final torque. A fourth verification pass is recommended for critical service.
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Dry or unlubricated bolts will produce significantly lower bolt tension for the same applied torque (up to 20-30% reduction). Always ensure threads and nut-bearing surfaces are properly lubricated before torquing.
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