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ASTM Materials for Forged Flanges (A105-A182)

Carbon Steel Flanges

When to Use Carbon Steel

Carbon Steel Flange Materials

ConditionCS Flanges Suitable?
Moderate to high pressureYes
Ambient to high temperatureYes (to 425°C)
Non-corrosive/mildly corrosiveYes
Highly corrosive (acids, chlorides)No-use SS or alloy
Cost-sensitive projectsYes (most economical)

Applications: Oil & gas, petrochemical, water treatment, steam/gas distribution, structural.

Carbon Steel Grades

  • ASTM A105 (high-temperature carbon steel) to match A53, A106, API 5L carbon steel pipes
  • ASTM A350 LF1, LF2, LF3 (low-temperature carbon steel) to match ASTM A333 pipes
  • ASTM A694 F42, F52, F60, F65 (high-yield carbon steel to match API 5L X42, X52, X60, and X65 steel pipes

Chemical Composition ASTM A105, A350, A694

ASTM A105 (High-temperature carbon steel flange material)

GradeCMnPSSiCuNiCrMoV
A1050.350.60-1.050.0350.0400.10-0.350.400.400.300.120.08

ASTM A350 (Low-Temperature carbon steel flange material)

C%Mn%Si%S%P%Cr%Ni%
A350 LF10.30 max0.6/1.35.15/.30.040 max.035 max0.30 max0.40 max
A350 LF20.30 max0.6/1.35.15/.30.040 max.035 max0.30 max0.40 max
A350 LF30.20 max0.9.20/.35.040 max.035 max0.30 max3.3/3.7

ASTM A694 (High-yield carbon steel flanges)

CMnPSSi
ASTM A694 F420.26-0.2651.60-1.640.025-0.0300.025-0.0300.15-0.35
ASTM A694 F520.26-0.2651.60-1.640.025-0.0300.025-0.0300.15-0.35
ASTM A694 F600.26-0.2651.60-1.640.025-0.0300.025-0.0300.15-0.35
ASTM A694 F650.26-0.2651.60-1.640.025-0.0300.025-0.0300.15-0.35

Mechanical Properties A105, A350, A694

ASTM A105 (High-temperature carbon steel flange material)

PropertyASTM A105ASTM A350-LF2
Tensile Strength Min, psi70,00070,000-95,000
Tensile Strength Min, N/mm²485485-655
Yield Strength Min, psi36,00036,000
Yield Strength Min, N/mm²250250
Elongation (%)2222
Reduction of Area (%)3030
Hardness, maximum187
CVN at -50℉15/12 ft-lbs (20/16 joules)

ASTM A694 (High-yield carbon steel flanges)

GradeMin Yield Strength ksi [MPa]Min Tensile Strength ksi [MPa]Elongation min %
A694 F4242 [290]60 [415]20
A694 F4646 [315]60 [415]20
A694 F4848 [330]62 [425]20
A694 F5050 [345]64 [440]20
A694 F5252 [360]66 [455]20
A694 F5656 [385]68 [470]20
A694 F6060 [415]75 [515]20
A694 F6565 [450]77 [530]20
A694 F7070 [485]82 [565]18

Alloy Steel Flanges

When to Use Alloy Steel (Chrome-Moly)

Alloy Steel Flange Materials

Chrome-moly flanges (A182 F1, F5, F9, F11, F22, F91) match A335 alloy pipes. They offer high-temperature strength, oxidation resistance, and better corrosion resistance than carbon steel.

ApplicationWhy Alloy Steel
High temperature (to 650°C)Cr/Mo improves creep resistance
High pressureEnhanced mechanical strength
Refineries/chemical plantsResists thermal stress
Power generationBoilers, turbines, heat exchangers
Mildly corrosiveBetter oxidation resistance than CS

Chemical Composition ASTM A182 F5, F9, F11, F22

ElementF11 CL2F22 CL3F5F9
Carbon0.10-0.200.05-0.150.15 max0.15 max
Manganese0.30-0.800.30-0.600.30-0.600.30-0.60
Phosphorus max0.0400.0400.030.030
Sulfur max0.0400.0400.030.030
Silicon0.50-1.000.50 max0.50 max0.50-1.00
Nickel max0.50
Chromium1.00-1.502.00-2.504.00-6.008.0-10.0
Molybdenum0.44-0.650.87-1.130.44-0.650.90-1.10
Copper max
Columbium max
Vanadium max

Mechanical Properties A182

PropertyF11 CL2F22 CL3F5F9
Tensile Strength psi (MPa)70,000 (485)75,000 (515)70,000 (485)85,000 (585)
Yield Strength psi min40,000 (275)45,000 (310)40,000 (275)55,000 (380)
Elongation 2” % min20202020
Reduction Area % min30303540
Hardness (HB) max143-207156-207143-217179-217

Recommended service for alloy steel flange material grades ASTM A182:

ASTM A182 ALLOY STEEL FLANGETRADE DESIGNATIONRECOMMENDED SERVICE
A182 F1C-1/2 Mo Low Alloy SteelNon-corrosive applications Including water, oil, and gases at temperatures between -29 ~ 593ºC* (Not prolonged use > 470ºC).
A182 F20.75% Ni; Mo; 0.75% Cr Low Alloy SteelNon-corrosive applications including water, oil, and gases at temperatures F2:-29ºC ~ 538ºC, WC5: -29ºC ~ 575ºC
A182 F111 1/4% Chrome; 1/2% Moly Low Alloy SteelNon-corrosive applications inclusive of water, oil, and gases at temperatures between -30ºC (-20ºF) and +593ºC (+1100ºF).
A182 F222 1/4% Chrome Low Alloy SteelNon-corrosive applications inclusive of water, oil, and gases at temperatures between -30ºC (-20ºF) and +593ºC (+1100ºF).
A182 F5/F5a5% Chrome; 1/2% Moly, Medium Alloy SteelMild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF).
A182 F99% Chrome; 1% Moly, Medium Alloy SteelMild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF).
A182 F919% Chrome; 1% Moly; V-N, Medium Alloy SteelMild corrosive or erosive applications as well as non-corrosive applications at temperatures between -30ºC (-20ºF) and +650ºC (+1200ºF).

Stainless Steel Flanges

When to Use Stainless Steel

Stainless Steel Flange Materials ASTM A182

Stainless steel flanges (A182 F304/316/321) match A312 SS pipes. High chromium content provides excellent corrosion resistance.

ApplicationWhy Stainless Steel
Corrosive environmentsResists acids, alkalis, salts
Food & beverageNon-reactive, easy to clean/sterilize
Pharmaceutical/biotechMaintains purity, no contamination
High temperature316/310/321 resist scaling
Cryogenic (LNG)Austenitic grades retain toughness
Marine/coastalSaltwater corrosion resistance

Grade selection:

  • 304/304L: General purpose, good corrosion resistance
  • 316/316L: Better resistance (Mo content), chloride environments
  • 321: Stabilized for high-temperature service

Cost factors: SS prices depend on Ni, Cr, Mo content fluctuating on the LME.

Chemical Composition ASTM A182 F304/F316/F321

ASTM A182 Stainless Steel Flanges Materials Composition, %

GradeCMnPSSiNiCrMoNbTiOthers
F304(1)0.082.00.0450.0301.08.0-11.018.0-20.0
F304H0.04-0.102.00.0450.0301.08.0-11.018.0-20.0
F304L(1)0.0302.00.0450.0301.08.0-13.018.0-20.0
F304N(2)0.082.00.0450.0301.08.0-10.518.0-20.0
F304LN(2)0.0302.00.0450.0301.08.0-10.518.0-20.0
F309H0.04-0.102.00.0450.0301.012.0-15.022.0-24.0
F3100.252.00.0450.0301.019.0-22.024.0-26.0
F310H0.04-0.102.00.0450.0301.019.0-22.024.0-26.0
F310MoLN0.0302.00.0300.0150.4021.0-23.024.0-26.02.0-3.0N 0.10-0.16
F3160.082.00.0450.0301.010.0-14.016.0-18.02.0-3.0
F316H0.04-0.102.00.0450.0301.010.0-14.016.0-18.02.0-3.0
F316L(1)0.0302.00.0450.0301.010.0-15.016.0-18.02.0-3.0
F316N(2)0.082.00.0450.0301.011.0-14.016.0-18.02.0-3.0
F316LN(2)0.0302.00.0450.0301.011.0-14.016.0-18.02.0-3.0
F316Ti0.082.00.0450.0301.010.0-14.016.0-18.02.0-3.0(3)N 0.10 max
F3170.082.00.0450.0301.011.0-15.018.0-20.03.0-4.0
F317L0.0302.00.0450.0301.011.0-15.018.0-20.03.0-4.0
F3210.082.00.0450.0301.09.0-12.017.0-19.0(4)
F321H0.04-0.102.00.0450.0301.09.0-12.017.0-19.0(5)
F3470.082.00.0450.0301.09.0-13.017.0-20.0(6)
F347H0.04-0.102.00.0450.0301.09.0-13.017.0-20.0(7)
F3480.082.00.0450.0301.09.0-13.017.0-20.0(6)Co 0.20 Ta 0.10
F348H0.04-0.102.00.0450.0301.09.0-13.017.0-20.0(7)Co 0.20 Ta 0.10

Notes:

  • Grades F304, F304L, F316, and F316L shall have a maximum Nitrogen of 0.10%.
  • Grades F304N, F316N, F304LN, and F316LN shall have a Nitrogen of 0.10 to 0.16%.
  • Grade F316Ti shall have a Titanium content five times above the Carbon plus Nitrogen and not more than 0.70%.
  • Grade F321 shall have a Titanium content five times above the Carbon and not more than 0.70%.
  • Grade F321H shall have a Titanium content four times above the Carbon and not more than 0.70%.
  • Grades F347 and F348 shall have a Niobium content ten times above the Carbon and not more than 1.10%.
  • Grades F347H and F348H shall have a Niobium content above than eight times the Carbon and not more than 1.10%.

Mechanical Properties A182 F304/F316/F321

ASTM A182 GradeMinimum Tensile Strengthin MPaMinimum Yield pointin MpaMinimum Elongationin %Minimum Reduction of inmin, %
ASTM A182 F3045152053050
ASTM A182 F304L4851703050
ASTM A182 F3165152053050
ASTM A182 F316L4851703050
ASTM A182 F3215152053050

Recommended service for stainless steel flange materials:

MATERIALMATERIAL GROUPRECOMMENDED SERVICE
A182-F30418% Cr, 8% Ni Stainless SteelCorrosive services and atmospheres from -450°F to 1000°F (-268°C to 537°C)
A182-F31618% Cr, 8% Ni, 2% Mo Stainless SteelHigh resistance to corrosion from -450°F to 1000°F (-268°C to 537°C).

ASTM vs. EN Stainless Steel Flange Materials

Flanges Material Grades: Comparison of European and American Standards

Material NumberENASTM
1.4541 X 6 CrNiTi 18 10X6CrNiTi18-10A 182 Grade F321
1.4571 X 6 CrNiMoTi 17 12 2X6CrNiMoTi17-12-2A 182 Grade F316Ti
1.4301 X 5 CrNi 18 10X5CrNi18-10A 182 Grade F304
1.4306 X 2 CrNi 19 11A 182 Grade F304L
1.4307X2CrNi18-9A 182 Grade F304L
1.4401 X 5 CrNiMo 17 12 2X5CrNiMo17-12-2A 182 Grade F316
1.4404 X 2 CrNiMo 17 13 2X2CrNiMo17-12-2A 182 Grade F316L
1.4462 X 2 CrNiMoN 22 5 3X2CrNiMoN22-5-3A 182 Grade F51 (Duplex)
1.4529 X 1 NiCrMoCuN 25 20 6X1NiCrMoCuN25-20-7UNS N 08926
1.4539 X 1 NiCrMoCuN 25 20 5X1NiCrMoCu25-20-5A 182 Grade F904L
1.4547X1CrNiMoCuN20-18-7UNS S 31254

Duplex Flanges

When to Use Duplex/Super Duplex

Duplex Flange ASTM A182 UNS S31803 UNS S32205

Duplex flanges (A182 F51/F53/F55) match A790/A928 pipes. The austenite + ferrite microstructure provides:

  • 2× strength of austenitic SS (304/316)
  • Superior corrosion resistance to chlorides/sulfides
  • Magnetic properties (unlike austenitic SS)
ApplicationWhy Duplex/Super Duplex
Chloride environmentsExcellent pitting/crevice corrosion resistance
High-pressure systemsMechanical strength >> standard SS
Offshore/marineSeawater and H₂S resistance
Chemical processingHandles aggressive chemicals
DesalinationChloride corrosion resistance
Pollution controlResists acidic flue gases
GradeUNSCrMoNiCu
Duplex 2205S31803/S3220521-23%2.5-3.5%4.5-6.5%-
Super DuplexS32750/S3276024-26%3-5%5.5-8%0.5-3%

Chemical Composition ASTM A182 Duplex and Super Duplex

%Duplex 2205(ASTM A182 UNS S31803 – UNS S32205)Super DuplexASTM A182 UNS S32750 – 32760)
C0-0.030.03 max
Mn2.01.5
Si1.00.8
P0-0.030.035
S0-0.020.02
Cr21-2324-26
Mo2.5-3.53.0-5.0
Ni4.5-6.55.5-8.0
N0.08-0.20.2-0.35
Cu0.5-3.0

The most widely used duplex flange grade is 2205, due to its superior corrosion resistance and mechanical strength. The designation “2205” refers to the chemical composition: 22% Chromium and 5% Nickel.

Super Duplex flanges offer even higher strength and corrosion resistance than standard duplex steel. The main difference is the addition of copper to the alloy (along with increased Chromium, Molybdenum, and Nickel). Copper gives Super Duplex improved resistance to hot chlorides and strong reducing acids such as sulphuric acid.

While UNS S31803/S32205 (duplex) and UNS S32750/S32760 (super duplex) are standard designations, most superalloy manufacturers use proprietary trade names (e.g., UR52N+ by Usinor/Arcelor, Ferralium, Zeron, Sandvik SAF 2205 22Cr).

Mechanical Properties A182 Duplex and Super Duplex

Mechanical PropertiesDuplex 2205(ASTM A182 UNS S31803 – UNS S32205)Super DuplexASTM A182 UNS S32750 – 32760)
Tensile Strength (in MPa)620770
Proof Stress 0.2% (in MPa)450550
A5 Elongation (in %)2525
Physical AttributeDuplex 2205(ASTM A182 UNS S31803 – UNS S32205)Super DuplexASTM A182 UNS S32750 – 32760)
Density (g.cm3)7.8057.810
Modulus of Elasticity (GPa)200205
Electrical Resistivity (Ω.m)0.085×10-60.085×10-6
Thermal Conductivity (W/m.K)19 at 100°C17 at 100°C
Thermal Expansion (m/m.K)13.7×10-6 to 100°C13.5×10-6 to 200°C

Nickel Alloy Flanges

When to Use Nickel Alloys

Nickel alloy flanges (Inconel, Hastelloy, Monel, Alloy 20) are specified when other materials cannot withstand the corrosion, temperature, or pressure demands.

ApplicationWhy Nickel Alloy
Extreme corrosionResists acids, alkalis, chlorides
High temperatureMaintains strength at elevated temps
Cryogenic (LNG)Retains toughness at low temps
Marine/offshoreSeawater corrosion resistance
Nuclear reactorsWithstands radioactive environments
Pollution controlResists acidic flue gases

ASTM Specifications for Nickel Alloy Flanges

ASTM SpecificationFlange Type
ASTM B160Nickel 200 Flange
ASTM B166Inconel 600 Flange
ASTM B564Inconel 625 Flange
ASTM B425Incoloy 800 Flange
ASTM B564Incoloy 825 Flange
ASTM B564Monel K400 Flange
ASTM B564Hastelloy C276 Flange

Chemical Composition Nickel-Alloy Flanges

Superalloy GradeUNSCMnSSiCrNiMoCuTiFe
Nickel 200N022000.080.180.0050.1899.5(a)0.130.2
Nickel 201N022010.010.180.0050.1899.6(a)0.130.2
Monel 400N044000.1510.0120.2566.5(a)31.51.25
Monel K-500N055000.130.750.0050.2566.5(a)29.50.61
Hastelloy BN106650.05 max11161285
Hastelloy D0.120.99.2518232
Inconel 600N066000.080.50.0080.2515.576.0(a)0.258
Inconel 800N088000.050.750.0080.52132.50.380.3846
Hastelloy C-276N102760.010.50.020.0315.557165.5
Inconel 625N060250.050.250.0080.2521.561.0(a)90.22.5
Incoloy 825N088250.030.50.0150.2521.54232.250.930
Hastelloy GN060300.031.50.020.522.25446.5219.5
20Cb-3N080200.0410.020.520342.53.5

Mechanical Properties Nickel-Alloy Flanges

Superalloy gradeUNS EquivalentYield Strength (in ksi)Tensile Strength (in ksi)Elongation %RockwellBrinell
Nickel 200N0220015553590-120
Nickel 201N0220112503590-120
Monel 400N04400257035110-149
Monel K-500N0550010014017265-346
Hastelloy B-2N106655111040C22
Hastelloy D-2054911457C30-39
Inconel 600N06600308035120-170
Inconel 800N08800307530120-184
Hastelloy C-276N102766011550184
Inconel 625N06025399830180
Incoloy 825N08825358530120-180
Hastelloy G-30N060305110056
20Cb-3N08020358030B84-90160

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Previous Comments

Flosil-bet

Such a great blog because this content is really very informative.

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PRANAV GORULE

Its really helpful data sir whoever poating this thanks and keep it up

Rahul Jain

Took me time to read all the comments, but I really enjoyed the article. It proved to be Very helpful to me and I am sure to all the commenters here! It’s always nice when you can not only be informed, but also entertained! Knife Edge Gate Valve

Arun Khot

can you please tell me equivalent material for A694 F60 (which should have almost similar is chemical composition and yield strength.) Thank you.

Kalikund Steel

Really nice information keep it up.

Rahul Mehta

Its Very Nice Information to read….Good job Keep Posting

Vinay

Great article! I was wondering, do you have any recommendations for specific applications where one ASTM material might outperform another? For example, which material would be best for high-pressure systems?

Fabrizio Sutera

Thank you for your positive feedback on the article! In regards to your question about specific applications where one ASTM material might outperform another, it is important to consider the properties and characteristics of each material to determine the best fit for high-pressure systems. For high-pressure systems, materials with excellent strength and corrosion resistance are crucial. ASTM A105 carbon steel flanges are commonly used in high-pressure applications due to their good mechanical properties and resistance to oxidation and scaling at elevated temperatures. They are also cost-effective compared to other materials. However, in more demanding environments with corrosive or high-temperature conditions, alloy and stainless steel flanges such as ASTM A182 and A350 would be preferred. These materials offer enhanced resistance to corrosion, higher strength, and better performance at elevated temperatures. When it comes to extremely corrosive environments, nickel alloy flanges like Inconel, Incoloy, and Hastelloy (UNS S32205) are often chosen. These materials possess exceptional corrosion resistance properties, making them suitable for applications involving acids, alkalis, and seawater. In summary, while ASTM A105 carbon steel flanges are commonly used in high-pressure systems, the selection of the most appropriate material depends on the specific requirements of the application. Considering factors such as pressure, temperature, and corrosive environment will help determine the ideal ASTM material that can outperform others in a given scenario.