ASTM Piping Materials Compatibility Table
Piping Materials Compatibility
Why Materials for Piping Products Should Match?
When you specify an A106 Gr. B pipe, the fittings, flanges, and valves in that line need compatible grades. Mixing incompatible materials creates problems:
piping isometrics
| Issue | Why It Matters |
|---|---|
| Galvanic corrosion | Dissimilar metals in contact with an electrolyte accelerate corrosion at the junction |
| Thermal stress | Different expansion coefficients cause joint stress during temperature swings |
| Weld defects | Mismatched compositions lead to porosity, cracking, or incomplete fusion |
| Mechanical mismatch | Different yield strengths create weak points under pressure or load |
| Inconsistent corrosion resistance | The weakest link determines system life |
The pipe class specification should define compatible materials for all components. The matching tables below serve as a quick reference when reviewing or creating specs.
Piping Materials by Fluid Type
Material selection depends primarily on the fluid service. Below is a quick-reference guide organized by fluid category.
Water Systems
| Service | Common Materials |
|---|---|
| Potable water | ASTM A53 (with coating), Ductile Iron, PVC/HDPE |
| Wastewater | ASTM A536 (ductile iron), HDPE ASTM D3035 |
| Chlorinated water | PVC ASTM D1785, CPVC ASTM F441 (higher temp) |
| Seawater | Cu-Ni 90/10 or 70/30, Titanium Gr. 2/5 |
Oil & Gas
| Service | Common Materials |
|---|---|
| Crude oil / hydrocarbons | API 5L Gr. B-X80, ASTM A106 Gr. B |
| Natural gas | API 5L Gr. B-X80, ASTM A333 Gr. 6 (low temp) |
| Thermal oil | Alloy Steel P22, SS 321 |
| Molten sulfur | Inconel 625, Alloy 20 |
Steam & High Temperature
| Service | Common Materials |
|---|---|
| Medium pressure steam | ASTM A106 Gr. B/C |
| High pressure steam | ASTM A335 P11, P22, P91 |
| Superheated steam | Alloy Steel T91, SS 347H |
Cryogenic Services
| Service | Common Materials |
|---|---|
| LNG / Liquid N2 | SS 304/316 A312, ASTM A333 Gr. 6 |
| Liquid helium | SS 316L |
| Liquid argon | Aluminum 6061 |
Corrosive Chemicals
| Fluid | Recommended Materials |
|---|---|
| Hydrochloric acid | PTFE-lined, Hastelloy C276 |
| Sulfuric acid | Alloy 20, Duplex 2205 |
| Nitric acid | SS 316L, Hastelloy B3 |
| Caustic soda (NaOH) | Nickel 200, Hastelloy C2000 |
| Chlorine gas | Hastelloy C276, Titanium |
| Ammonia | Carbon steel, SS 316 |
Special Services
| Service | Common Materials |
|---|---|
| Slurries/abrasives | Rubber-lined CS, HDPE |
| Brine solutions | Super Duplex, Titanium |
| Glycol mixtures | Cu-Ni alloys, SS 316L |
| Oxygen (cleaned) | Deoxidized copper, SS 304/316 (cleaned) |
Piping Materials Match Table (ASTM Grades)
This is the core reference table. Given a pipe material, read across to find compatible grades for fittings, forgings, valves, and bolting.
Example: For an A106 Gr. B pipe, use ASTM A234 WPB fittings, A105 flanges and forged fittings, A216 WCB cast valves, and A193 B7/A194 2H stud bolts.
| PIPING MATERIALS | PIPES | BW FITTINGS | FORGINGS* | CAST VALVES | STUD BOLTS |
|---|---|---|---|---|---|
| High-Temperature Carbon Steel | A106 Gr A | A234 Gr WPA | A105 | A216 Gr WCB | A193 Gr B7A194 Gr 2H |
| A106 Gr B/A53 Gr B/API 5L Gr. B | A234 Gr WPB | A105 | A216 Gr WCB | ||
| A106 Gr C | A234 Gr WPC | A105 | A216 Gr WCB | ||
| Carbon Steel Alloy High-Temp | A335 Gr P1 | A234 Gr WP1 | A182 Gr F1 | A217 Gr WC1 | A193 Gr B7A194 Gr 2H |
| A335 Gr P11 | A234 Gr WP11 | A182 Gr F11 | A217 Gr WC6 | ||
| A335 Gr P12 | A234 Gr WP12 | A182 Gr F12 | A217 Gr WC6 | ||
| A335 Gr P22 | A234 Gr WP22 | A182 Gr F22 | A217 Gr WC9 | ||
| A335 Gr P5 | A234 Gr WP5 | A182 Gr F5 | A217 Gr C5 | ||
| A335 Gr P9 | A234 Gr WP9 | A182 Gr F9 | A217 Gr C12 | ||
| A 335 Gr P91 | A234 Gr WP91 | A182 Fr F91 | |||
| Carbon Steel Alloy Low-Temp | A333 Gr 6 | A420 Gr WPL6 | A350 Gr LF2 | A352 Gr LCB | A320 Gr L7A194 Gr 7 |
| A333 Gr 3 | A420 Gr WPL3 | A350 Gr LF3 | A352 Gr LC3 | ||
| Austenitic Stainless Steel | A312 Gr TP304 | A403 Gr WP304 | A182 Gr F304 | A182 Gr F304 | A193 Gr B8A194 Gr 8 |
| A312 Gr TP316 | A403 Gr WP316 | A182 Gr F316 | A182 Gr F316 | ||
| A312 Gr TP321 | A403 Gr WP321 | A182 Gr F321 | A182 Gr F321 | ||
| A312 Gr TP347 | A403 Gr WP347 | A182 Gr F347 | A182 Gr F347 |
- Forgings include: forged fittings, flanges, forged valves, some types of gaskets
Key ASTM Materials for Piping
Steel Pipes
Steel pipes
| Category | Key Specs | Typical Application |
|---|---|---|
| Carbon Steel | A53, A106, A333 | General service, high temp, low temp |
| Alloy Steel | A335, A691 | High temp/pressure (chrome-moly) |
| Stainless | A312, A358 | Corrosive service, high temp |
| Duplex | A790, A928 | High strength + corrosion resistance |
For detailed coverage of each material type:
- Carbon steel pipes (A53, A106, A333)
- Alloy steel pipes (A335 P-grades)
- Stainless and duplex pipes (A312, A790)
Cast Valves
Cast Ball Valve
| Category | Spec | Common Grades |
|---|---|---|
| Carbon steel | A216 | WCA, WCB, WCC |
| Low-temp carbon | A352 | LCB, LCC |
| Stainless | A351 | CF8, CF8M, CF3M |
| Alloy | A217 | WC6, WC9, C5, C12 |
| Duplex | A995 | 4A (CD3MN) |
| Ni-Cu alloy | A494 | CW6M |
See ASTM valve materials for complete specifications.
Forged Products (Valves, Flanges, Fittings)
Forged components share common ASTM specs across valves, flanges, and fittings:
forged valves
| Material | Spec | Typical Grades | Application |
|---|---|---|---|
| Carbon steel | A105 | - | Standard temp service |
| Low-temp carbon | A350 | LF2, LF3 | Low temp w/ impact testing |
| Alloy steel | A182 | F5, F9, F11, F22, F91 | High temp chrome-moly |
| Stainless | A182 | F304, F316, F321, F347 | Corrosive service |
wn flange
For detailed specifications:
Buttweld Fittings
buttweld fittings
| Material | Spec | Key Grades |
|---|---|---|
| Carbon steel | A234 | WPB, WPC |
| Alloy steel | A234 | WP1, WP5, WP9, WP11, WP22, WP91 |
| Stainless | A403 | WP304(L), WP316(L), WP321, WP347 |
| Duplex | A815 | S31803, S32205, S32750 |
| High yield | A860 | WPHY 42, 52, 60, 65, 70 |
See buttweld fitting materials ASME B16.9 for complete specifications.
Stud Bolts
stud bolts
| Service | Stud Spec | Nut Spec | Common Grades |
|---|---|---|---|
| High temp/pressure | A193 | A194 | B7/2H (standard), B16/4 (higher temp) |
| Low temperature | A320 | A194 | L7/4, L43/4 |
| Corrosive service | A193 | A194 | B8/8 (304), B8M/8M (316) |
| General purpose | A307 | - | Grade B |
The B7/2H combination covers most standard applications. For service above 450°C (840°F), consider B16. For cryogenic service, specify A320 L7 with impact testing.
See stud bolts for flanges for sizing and torque information.
Carbon Content & Weldability
Why Carbon Content Matters
Carbon makes steel stronger but harder to weld. More carbon means more risk of brittle microstructures (martensite) forming in the heat-affected zone (HAZ), which leads to cracking.
| Carbon Level | % Carbon | Weldability | Notes |
|---|---|---|---|
| Low (mild steel) | < 0.3% | Excellent | Standard welding procedures |
| Medium | 0.3-0.6% | Moderate | May need preheat and PWHT |
| High | > 0.6% | Difficult | Special procedures required |
Most piping materials fall in the low-carbon range. A106 Gr. B, for instance, has a max carbon content of 0.30%, making it readily weldable.
Carbon Equivalent (CE)
Carbon equivalent accounts for other alloying elements (Mn, Cr, Mo, V) that also affect hardenability. Lower CE = better weldability. The welding procedure qualification considers CE when determining preheat and PWHT requirements.
Improving Weldability
For materials with higher carbon or CE values:
- Preheat - Slows cooling rate, reduces martensite formation
- PWHT - Relieves stress, tempers hard microstructures
- Low-hydrogen processes - Reduces hydrogen-induced cracking risk
Fully Killed vs. Semi-Killed Carbon Steel
| Property | Fully Killed | Semi-Killed |
|---|---|---|
| Deoxidation | Complete (Si, Al added) | Partial |
| Grain structure | Fine | Coarse |
| Porosity | None | Some |
| Uniformity | High | Moderate |
| Cost | Higher | Lower |
Fully killed steel undergoes complete deoxidation before casting, producing fine grain structure and uniform properties. This is mandatory for pressure piping, forgings, and low-temperature service where impact toughness matters.
Semi-killed steel retains some oxygen, resulting in coarser grains and minor porosity. Acceptable for general structural applications but not for pressure-containing piping.
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Previous Comments
This is well worth a read. You presented great insight and information. Thanks.
Hello. I've got a question. Where do I get that chart ?? or Which is source information?? Can you reply me ??? Thanks for your information
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first of all, very appreciate for providing information. Is it permissible to inquire why the list of cast valves for austenitic stainless steel includes specifications for forgings?